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Appendix S3: Documentation for a small project

The purpose of this Appendix is to show extracts from the production documents for a small project, sufficient to illustrate the main recommendations of Section 5 of the Code. The project is a two-storey extension to a house, the contract value of the work being approximately £90,000.

Drawings

There were twelve production drawings as follows:

  • 2 drawings showing the existing building
  • 4 general arrangement plans
  • 4 general arrangement sections
  • 2 assembly drawings

One general arrangement section is shown on the next page. The specification references on the drawing were copied and pasted from the schedule of work construction headings.

Schedule of work

A contents list for the schedule of work is given here, arranged by elements (although the work is to an existing building it is a principally a new extension rather than alteration work).

The two 'constructions' for roof coverings are reproduced in full.

Reference specification

Section H62 of the reference specification is given in full.

Drawing

The specification references on the drawing were copied and pasted from the schedule of work 'construction' headings. (Note: the drawing will open in another window).

Schedule of work contents

0

DEMOLITION AND SITE CLEARANCE

10

Demolishing structures

20

General site clearance

1

SUBSTRUCTURE

30

Concrete strip foundations to cavity walls

40

Concrete strip foundations to single leaf walls

50

Precast concrete beam and block floor

60

Rendered block external cavity wall below dpc

70

Concrete block internal cavity wall below dpc

80

Concrete block internal single leaf wall below dpc

2

SUPERSTRUCTURE

2.1

Frame

90

Timber framing to dining area bay and verandah

2.2

Upper floors

100

Softwood boarding on joists

2.3

Roof

110

Common rafter and purlin roof structure

120

Decoration to exposed structural timber

130

Natural slating cold roof

140

Natural slating warm roof

150

Rainwater goods

160

Roof windows

2.4

 External walls

170

Rendered block external cavity walls

180

Cavity trays to existing walls

2.5

 Windows and external doors

2.5.1

Windows

190

Window openings in new cavity walls

200

Hardwood windows

210

Hardwood screen

220

Decoration to windows

2.5.2

External doors and frames

230

Door openings in new cavity walls

240

External doors and frames

250

Decoration to external doors and frames

2.6

Internal walls and partitions

260

Internal block cavity wall

270

Internal block single leaf walls

280

Timber stud partitions

290

Openings in existing cavity walls

2.7

Internal doors and frames

300

Internal door frames

310

Internal moulded panel doors

320

Decoration to internal door frames

3.

FINISHES

3.1

Wall finishes

330

Plasterboard and skim to walls

340

Plywood facing to stud partition

350

Lightweight gypsum plaster to walls

360

Ceramic tiling to walls

370

Decoration to new plastered walls

3.2

Floor finishes

380

Floating concrete screed

390

Softwood skirtings

3.3

 Ceiling finishes

400

Plasterboard and skim to ceilings

410

Casing to suspended soil pipe

420

Decoration to new plastered ceilings

4

FITTINGS AND FURNISHINGS

430

Kitchen base units

440

Bathroom unit furniture

5

SERVICES

450

Sanitary appliances

460

Internal drainage

470

Hot and cold water

480

Low temperature hot water heating

490

Electrical installation

6

EXTERNAL WORKS

500

Soft landscaping

510

External drainage

Example constructions


130

Natural slating cold roof

Location: Roofs generally

Uniform length uniform width natural slating (H62)

Product reference: Burlington Blue/Grey

Origin: new

Type: patterns

Size: 510 x 255 mm

Minimum headlap: 75 mm

Mortar bedded ridge tiles (H62)

Material: clay

Type: socketed angle ridge

Colour: slate grey

Mortar Bedding: 1:3 cement:sand mortar with edges and joints solidly

bedded. Point joints on completion with dark grey coloured mortar.

Additional mechanical fixing: as recommended by tile manufacturer

Block end ridge tile

Roof slope vent pipe terminals (H62)

Type: plastics slate with PVC-U projecting tile ventilator cap and 110 mm

diameter spigot

Colour: slate grey

Size: cut to match slates

Ancillary components: flexible pipe to stack

Timber battens (H62)

Size: 50 x 25 mm

Treatment: CCA vacuum pressure or organic solvent double vacuum

Fastenings: 3.35 x 65 mm galvanized steel nails

Tilting fillets

Size: determined by Contractor

Treatment: CCA vacuum pressure or organic solvent double vacuum

Fastenings: 3.35 x 75 mm galvanized steel nails

Timber ridge fixing battens (H62)

Size: 38 x 50 mm.

Treatment: CCA vacuum pressure or organic solvent double vacuum.

Fastenings: 3.35 x 75 mm galvanized steel nails.

Breathable underlay (H62)

Product reference: Tyvek Pro

Direction of laying: down line of rafters

Minimum horizontal laps: 100 mm

Sealing laps: seal open laps

Fixing method: aluminium, copper or galvanized steel felt nails, extra

large head, 3.35 mm diameter x 20 mm long

At eaves: strip of type 5U polyester reinforced bitumen felt dressed into gutter


Total for natural slating cold roof to collection

 


140. Natural slating warm roof

Location: Lean to roof.

 

Uniform length uniform width natural slating

 

As in construction 130, but 100 mm minimum headlap

Timber battens (H62)

As in construction 130

Timber counterbattens (H62)

As timber battens

Tilting fillet

As in construction 130

Breathable underlay (H62)

As in construction 130, but fixing method retained by counterbattens.

Lead soakers and step flashings at abutment to new walling (H71b)

Soakers: Code 3 lead cut and dressed to shape for fixing by roofer

Step flashing: Code 4 lead, length not more than 1500 mm


Total for natural slating warm roof to collection

Reference specification

Produced from a basic text by editing out material that does not apply to the project, e.g. hips, valleys, vertical slating, snowguards, etc.

H62 NATURAL SLATING

PRODUCTS

Slates
Natural slates: To BS 680–2.
Minimum width: The greater of half the length or 150 mm.

Battens and counterbattens
Timber: Permissible characteristics and defects limits: To BS 5534–1.
Type: Sawn softwood, species type A (imported Whitewood, Redwood, Canadian/ USA Spruce/ Pine/ Fir or USA Southern Pine) or B (British grown Corsican Pine, Scots Pine or Sitka Spruce).
Moisture content at time of fixing (maximum): 22%.

Fixings for slates
Copper clout nails: To BS 1202–2.
Size: 3.35 mm shank diameter. Length to provide adequate withdrawal resistance and at least 15 mm penetration into battens.

EXECUTION

Slating generally
Fix slate roofing to make the whole sound and weathertight at the earliest opportunity.
Setting out: To true lines and regular appearance, with neat fit at edges, junctions and features.
Gutters and pipes: Keep free of debris. Clean out at completion.

Existing natural slating
Alterations: Minimize the amount of slates, battens and underlay removed. Minimize disturbance of adjacent slates.

Underlay
Do not tear or puncture.
Maintain consistent tautness when laid.
At penetrations: Use a proprietary underlay seal. Cut accurately and turn flanges up to give a tight, watershedding fit.
Ventilation paths: Do not obstruct.

Batten fixing
Setting out: In straight horizontal lines. Align on adjacent areas.
Batten length (minimum): 1200 mm.
Joints: Square cut, butt centrally on supports. Joints must not occur more than once in any group of four battens on any one support.
Unsupported underlay laps between battens: Provide additional battens.
Fix each batten to each support. Splay fix at joints.

Slate fixing
Setting out: Align tails. Lay with an even overall appearance, with slightly open (maximum 5 mm) butt joints.
Headlaps and sidelaps (minimum): To BS 5534–1to suit slate size, roof pitch and exposure.
Thickness: Consistent in any one course. Lay with thicker end as tail.
Ends of courses: Maintain bond. Provide extra wide slates as necessary.
Top course: Head-nail short course to maintain gauge.
Cut slates to be as large as possible.
Fixing: Two nails to each slate. Centre fix through countersunk holes 20-25 mm from side edges.

Mortar bedding and pointing
Do not use in wet or frosty weather or when such weather is imminent.
Concrete and clay tile accessories to be bedded: Wet and allow water to drain off before fixing.
Finish neatly as work proceeds. Remove residue.

Edges, junctions and features
Cut slates only where necessary, to give neat, close fitting joints and straight, clean edges.
Fix edge slates and fittings securely to neat, true lines.
Flashings: Fix with or immediately after the slating. Dress down neatly.

Eaves
Grilles and/ or ventilator trays: Fix between supports to provide free passage of air over insulation.
Underlay: Prevent water retaining troughs. Dress underlay or underlay carrier down into gutter.
Eaves slates: Fix with tails projecting 50 mm over gutter or to centre line of gutter, whichever dimension is less.

Mortar bedded verges
Slating battens: Carry over undercloak and finish 100 mm from verge edge.
Verge slates: Bed edge flush with undercloak on 75 mm wide bed of mortar. Do not displace or crack mortar.
Verges with bedded undercloak: Carry underlay 50 mm onto outer leaf of gable wall and bed in mortar.
Undercloak slates: Bed in mortar identical to that used in gable walling. Position level with underside of slating battens. Slope away from wall. Project 38-50 mm beyond face of wall.

Abutments
Side abutments: Turn underlay 100 mm (minimum) up abutment. Cut slates as necessary, interleave with soakers. Fix soakers by turning down over the head of each slate. Fix slates close to abutment. Form a weathertight junction with step flashing.
Top edge abutments: Turn underlay 100 mm (minimum) up abutment. Finish slating with a head-nailed short course, maintaining headlap. Fix slates close to abutment. Form a weathertight junction with an apron flashing.

Roof windows
Turn up underlay 100 mm (minimum) against window surround. Cover with integral flashing/ soakers all round. Cut slates as necessary. Fix closely all round.

Ridges
Finish slating with head-nailed short course, maintaining headlap.
Lay underlay from one side of ridge over apex to overlap top course of underlay at other side by 150 mm (minimum).
Mortar bedded tile ridges: Bedding to be continuous along edges and solid at joints. Finish joints neatly and flush.

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